Teams work with a high volume of lots of different loose materials in logistics. This can make transferring them in and out of factories and warehouses, and in and out of trailers and containers, a real challenge.

Telescopic Conveyors are one piece of equipment businesses might use for handling bulk loads of loose items. These extendable loading conveyors are highly efficient at handling loose materials in high volumes.

Below is a look at telescopic conveyors for this purpose, other optimum applications for them, how to choose a suitable telescopic conveyor and the benefits of using one. We’ll also discuss the customised telescopic conveyor solutions and related services we offer.

But first, we begin by answering a simple question: what is a telescopic conveyor?

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understanding telescopic conveyors for loose loads

Telescopic Conveyors, shortened from their longer name of ‘telescopic boom conveyors’, are extendable belt conveyors designed for loading trucks and trailers more efficiently.

These are space-saving devices in warehouses and factories and allow workers to transport small items in bulk to and from trucks or trailers with minimal fuss and effort. The business places the conveyor in the loading bay and the conveyor extends into the trailer to make loading or unloading smoother, more efficient and less demanding.


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telescopic conveyor applications

Warehouse and Distribution

Telescopic conveyors move loads around quickly, especially during shipping and receiving. They lend a massive hand when loading and unloading.

Shipping and Receiving Process

Telescopic conveyors extend directly into trucks and shipping containers. If you deal with high volumes of items, they’re invaluable.

Manufacturing and Assembly Lines

In manufacturing and assembly lines, telescopic conveyors or other conveyors move parts around the plant between stages of production. This improves workflows and efficiency.

These are some of the main uses of telescopic conveyors, but other industries that make use of them include: ecommerce, food processing, construction, airports, recycling, agriculture, freight shipping and ports. We discuss these in more depth on our article about extending efficiency with telescopic conveyors in loading and unloading.

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common challenges when loose load handling

The Size of the Objects

If you’re working with containers, you can be working with small objects one moment and larger ones the next, especially if you’re working in eCommerce, but the same equipment must handle it all.

Loose-loaded containers often contain big items at the bottom and smaller, lighter ones at the top. It’s possible to load the smaller boxes manually but then come the heavy ones….

The Number of Touches in Handling

Often, you want to get goods onto a pallet and into a warehouse. It’s a question of ‘one touch’ handling, which entails getting the goods directly onto a pallet from the container, or ‘two touch’, which requires an additional step in sorting the goods. In the case of large goods, such as furniture, it’s better to palletise the goods directly while they’re in the container so a forklift or loading and unloading device can take them.

Smaller boxes call for additional work because you have to sort them to then place on the pallets. When there are lots of different-sized boxes, you have more sorting to do avoid mixing them on the same pallets.

Flexibility

If you have the same boxes loaded in the same way each time or in every container, automated loading and unloading is highly efficient.

This rarely happens in eCommerce, which is fast-moving, and companies face new challenges constantly as situations are so fluid. Flexibility is a major requirement. Businesses need systems that provide a return on investment with greater productivity.

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the benefits of telescopic conveyors in loose load handling

Huge Efficiency

Telescopic conveyors boost workflows and improve operational efficiency. Extendable loose load conveyors reach into trucks and trailers for efficient loading and unloading. Ultimately, they’re excellent for optimising transfer points for loose goods because they save time in getting goods from one part of a facility to another, and from the facility to a trailer or from it.

Less Labour Required

Telescopic conveyors are pieces of labour-saving conveying equipment because they remove the number of workers necessary to transport equipment manually. A single operator can control the process.

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Safer Loading and Unloading

Loose load handling can entail working with bulky items. The awkward size and, in some cases, shape of the materials or items makes them dangerous to handle. Telescopic conveyors minimise the amount of manual handling required and can cut humans out of loading and unloading altogether.

Telescopic conveyors speed up processes and improve productivity by allowing businesses to process more items within the same timeframe. High throughput and output are essential in business, and telescopic conveyors enable it.

Cost Savings

These aren’t the only financial savings, however. The reduction in manual labour telescopic conveyors allow, as well as cutting labour costs, lowers the potential for accidents and mistakes, sparing businesses of the costs related to them.

Durability

The durable telescopic design of these conveyors means they’ll serve the business a long time and require minimal maintenance. This saves companies money on repairs and replacements, which translates into significant long-term savings.

Warehouse Storage Space Optimisation

Space optimisation is one of the greatest challenges of operating a warehouse. Telescopic conveyors improve space optimisation in warehouses and manufacturing facilities.

Their extendable design allows warehouses to extend them when in use but retract them when they’re idle and store them away. This saves floor space, keeps walkways clear and reduces congestion in loading and unloading zones.

Ergonomic Design

The design of telescopic conveyors isn’t just durable, so that they last a long time, but also ergonomic so that they’re comfortable to work with. Operators can adjust the height and length to suit individual tasks. In the case of loose load handling, they can line the loads up with the trailer and transfer them to it or from it.

The conveyor spares the need for excessive bending, lifting or twisting. In the case of our conveyors, humans barely take part in loading or unloading at all since the conveyor does it all.


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key considerations in telescopic conveyor selection

Of course, your choice of telescopic conveyor will depend on how you want to use it and what you wish to achieve by implementing one (or more). Below are some of the main things to consider when deciding a telescopic conveyor system.

Length, Extension and Retraction Range

Extension is crucial for loading and unloading. Ideally, you want your telescopic conveyor to be able to extend right into your truck or container and reach the end for smooth loading and unloading.  

Load Type and Volume

The loading capacity of your telescopic conveyor is important. You need to think about what you’ll be loading onto the conveyor and how frequently.

Are you loading it with light-duty items, where a conveyor with a load capacity of 50 kg/m could be suitable, or heavier duty ones that may call for one with a 100 kg/m capacity or more? You’ll want to choose a belt strength and, in general, a conveyor that can handle the load and frequency you plan to use it.

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Mobility and Adjustability Features

Different businesses have different needs and must think about how they incorporate the conveyor into their workflow. This means considering how to move, store and adjust the conveyor to suit your operations, and how you might need to customise the conveyor with lighting features, tilting features, wheels, belt raising, operator platforms and more.

Budget

Budget is a fundamental consideration as purchasing a telescopic conveyor requires a significant investment; however, the productivity and short- and long-term savings our conveyors reward you with allow you to experience a return on your investment within just a couple of years.

Floor space

Telescopic conveyors allow better space optimisation in warehouses and manufacturing facilities because they extend and retract, but you must ensure you have the space to accommodate them both when they’re idle and active. Floor space availability may restrict the size and configurations of the conveyor you can choose.


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custom features and enhancements for loose load handling

Telescopic conveyor manufacturers understand the needs of different businesses and that they won’t all be using them to load or unload the same types of goods. That’s why Lodamaster offer customised telescopic solutions. Below are some of the different ways you can customise your conveyor:

Lift assist and hydraulic adjustments

Lifting and hydraulic adjustments are important in telescopic conveyors because you can adjust the conveyor to load or unload materials at different heights. You can line the conveyor up with trailers or other equipment to suit your processes.

Hydraulic Tilt

Safety Sensors

Safety sensors are important in your conveyor. They can provide alarms when conveyor belts break, slip or stop moving unexpectedly. As well as making processes safer, safety sensors help to reduce downtime and keep necessary maintenance to a minimum.

Control Panels

Control panels are essential so that operators can access the controls to a conveyor’s software and systems easily. Not only can these control the system, but it’s also possible to add operator controls for extra safety.

Hydraulic Tilts

Hydraulic tilts are one feature you can customise your telescopic convertor with, for instance. Our hydraulic tilts are exceptionally handy if you have to operate on an uneven surface and match the conveyor to the angle of the ground. These tilts minimise spillage during loading and unloading.

Front LED Light

Tilting Front End

When you choose a tilting front end, you can add different conveyors to your front boom. The tilting front end allows you to move loose loads from different positions within a vehicle. You can make it easier to place packages on the conveyor and reduce strain on operators.

Raised belt

The raised belt lightens manual handling and lowers the risk of damaging items during transfer. If you work with packages of different sizes and weights, a raised belt is a superb addition to your telescopic conveyor system. The belt features a transfer belt at the base section, and this allows a smooth transfer of goods to an inclined or declined conveyor on top of the base.

Front LED lighting

We offer front LED lighting option that goes on the front boom, allowing operators to see the materials they’re loading or unloading easier. If you’re loading and unloading at night or in a poorly lit area, these extremely useful lights will make the operation safer.

Driven Wheels

Operator Platform

Our operator platforms make it much safer for operators to conduct loading and unloading, especially when handling materials in bulk. Normally, we attach the platform to the side of the conveyor, and the operator can adjust it to level of the loading dock or container. The operator can gain a better view of the process and of the goods being handled. The platform makes the process.

Driven Wheels

Transferring a conveyor from part of a facility to another is challenging, but not with our driven wheels. Using our driven wheels, you can move your conveyor from dock to dock or other areas of your facility safely and easily. The fully motorised wheels allow you to just press a button to move the conveyor. The immobilisation system at the front of the machine prevents displacement, making conveyor usage safe.

Siderails

Looking for additional support for the process operator? You can customise your conveyor with siderails on both sides and provide extra support. These durable barriers, made from high-quality materials, will reduce the risk of accidents. You can also customise your siderails to the needs of your working environment or operators.


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different types of telescopic conveyor systems

Belted Telescopic Conveyors

Our Belted Telescopic Conveyors, manufactured by Lodamaster, have an extendable boom that retracts and stretches into trucks, trailers and containers for efficient loading and unloading. You can choose a belt width of 600, 800 or 1,000 metres, depending on what you’re handling, and our machines have a capacity of 50 kg/m.

The base length of our machines is six or seven metres, and we can extend your telescopic conveyor up to 13, 19 or 22 metres.
You don’t have to have a belted telescopic conveyor of these dimensions. Ask and we can offer a non-standard dimensions size.


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Roller Telescopic Conveyors

Our Roller Telescopic Conveyors are another type of telescopic boom conveyor and use motorised rollers to move the goods or materials. The rollers are mounted on a telescopic boom that extends into trailers, trucks and containers and retracts for swift loading and unloading.

You’ll see them used in warehouses, manufacturing and logistics to handle bags, boxes, crates and other items. They make loading and unloading safer and more flexible.


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comparing telescopic conveyors with alternative systems

We’ve been focusing on telescopic conveyor systems, but how do they compare to standard belt conveyors and other systems?

Telescopic vs Standard Belt Conveyors

There are several ways to compare telescopic conveyors against standard belt conveyors. These can indicate when you should choose a telescopic one or a standard one.

Application

Fixed conveyors sparkle in environments that involve repetitive tasks in a specific space and require working with high volumes. Standard conveyors perform best when the flow of materials is predictable and consistent.

Telescopic Boom Conveyors come into their own in situations where you require variable lengths of conveyor, operate at new heights or need to optimise space. These conveyors offer efficient loose load transportation from one area to another because handling loose materials involves much less predictability and consistency.

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Setup and Installation

Standard fixed conveyors require permanent installation and are harder to relocate. This creates problems if the facilities often undergo changes in layout or the material requirements of the business change.
Telescopic boom conveyors are more flexible and more portable. They’re also easy to set up and deploy in different areas.

Flexibility

Telescopic boom conveyors serve dynamic environments or applications that involve regular adjustments. They can extend, retract and adjust to suit different needs, whereas the fixed length and position of standard conveyors deprives businesses of much-needed flexibility.

Costs

You may find standard conveyors cheaper; however, telescopic boom conveyors pay their dividends in the long term, due to the cost savings they offer through their versatility, reduction of manual labour and capacity to optimise space.

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choosing the right telescopic conveyor manufacturer or supplier

Industry Experience

Different sectors have different requirements, whether it’s food and beverages, pharmaceuticals, eCommerce or something else, so choose a telescopic conveyor supplier who has proven experience in your sector. An experienced manufacturer will understand safety protocols, standards and the small details that can affect how you operate. Check their case studies to gain an idea of their track record.

Customisation Capabilities

Not all businesses operate the same way. Good manufacturers will offer solutions tailored to your space, loading capacity, materials and operating environment. Customisation can increase your efficiency, reduce downtime and allow your equipment to last longer. If a supplier offers customisation, it’s an excellent sign.

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Compliance and Certifications

Good telescopic conveyor manufacturers want you to be able to operate their equipment safely. They want their equipment to be reliable and to comply with regulatory standards and will design and manufacture their equipment in line with international standards and certifications.

Materials

Reliable extendable conveyor manufacturers build their products from wear-resistant, high-quality materials because materials are the starting point for durability.

After-sales and Maintenance Services

Reputable suppliers don’t just take the money and run. Pick one that offers after-sales services such as installation, repairs and maintenance, and spare parts. These suppliers will also respond quickly if you have problems with your conveyor and help you to minimise downtime.

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about Joloda Conveyor Services

We are a unique service provider, focused 100% on repairs, maintenance and refurbishment of conveyor systems. Our team of conveyor carers are experts because they are not distracted by lots of additional bolt-on services; when your equipment needs attention, we’ll carry out conveyor troubleshooting and fix the problem to get you back operational as quickly as possible.

Learn more About Us and how we can help to keep your, and the UK's conveyors rolling, by preventing and fixing common conveyor belt problems.


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